Heavy equipment is built to take punishment.

Eventually, even the strongest components wear, crack, distort, or lose material—and replacing an entire assembly isn't always the best solution.

Electric Machine & Fab provides heavy equipment and industrial component rebuilding services that combine heavy welding, fabrication, machining, component restoration, replacement part manufacturing, and finishing under one organization.

From buckets, scoops, frames, structural assemblies, shafts, pins, bores, and wear components to substantial pieces of industrial machinery, EMF has the capabilities to repair and rebuild equipment used in demanding environments.

With facilities in Sidney, Kentucky, and Williamson, West Virginia, we support mining, heavy construction, earthmoving, manufacturing, processing, utilities, material handling, and other industrial operations throughout the region and nationwide.

Rebuild Instead of Replace

A heavily worn component doesn't necessarily belong in the scrap pile.

Many industrial components are built from substantial amounts of steel and represent a significant investment. Even when severe wear or damage occurs, much of the original component may remain structurally useful.

Depending on its condition and application, EMF can evaluate whether a component can be:

• Repaired
• Rebuilt
• Resurfaced
• Reinforced
• Re-machined
• Modified
• Partially reconstructed
• Fitted with replacement sections
• Returned to useful service

The objective is to develop a practical, durable repair solution based on the actual condition of the equipment.

Complete Heavy Equipment Rebuilding Capabilities

Complex equipment repairs often require several different processes.

EMF brings those capabilities together.

Depending on the equipment and repair requirements, our heavy equipment rebuilding services can include:

• Equipment and component evaluation
• Disassembly
• Damage assessment
• Removal of worn or damaged material
• Heavy industrial welding
• Crack and structural repair
• Heavy steel fabrication
• Replacement section fabrication
• Component reinforcement
• Resurfacing and material buildup
• Industrial machining
• Bore restoration
• Shaft and pin repair
• Bushing and fit restoration
• Custom replacement components
• Wear-resistant material installation
• Equipment modifications
• Reverse engineering
• Assembly and fit-up
• Industrial finishing and painting

Instead of sending a component from one specialty shop to another, EMF can manage multiple stages of the rebuilding process within one industrial organization.

Buckets, Scoops & Heavy Wear Components

Buckets, scoops, and similar heavy equipment components operate directly against abrasive material while handling tremendous loads.

Over time, steel disappears.

Edges wear down. Structural sections deteriorate. Mounting points loosen. Bores wear. Cracks develop. High-contact areas can lose substantial amounts of material.

EMF can rebuild these components through a combination of heavy fabrication, welding, material replacement, reinforcement, machining, and wear protection.

Depending on the project, our team can:

• Remove severely worn sections
• Replace deteriorated steel
• Rebuild worn surfaces
• Repair cracks and structural damage
• Reinforce high-stress areas
• Restore mounting points
• Repair pins and bores
• Machine critical features
• Install wear-resistant materials
• Finish and paint the completed component

The result is a comprehensive rebuild designed to put the component back into productive service.

Structural Equipment Repair & Rebuilding

Not every equipment failure involves a replaceable mechanical part.

Frames, housings, support structures, equipment bodies, and fabricated assemblies can suffer significant damage from impact, fatigue, abrasion, overloading, and years of operation.

These repairs often require removing damaged material and rebuilding the component structurally.

EMF's heavy fabrication and welding capabilities allow our team to repair substantial industrial structures and equipment components, including projects requiring newly fabricated replacement sections or reinforcement.

When precision mechanical features are also involved, the component can move directly into our machining operations.

Explore Industrial Fabrication & Welding →

Heavy Equipment Welding

Heavy equipment repair demands welding capabilities designed around industrial applications.

EMF provides heavy-duty welding as part of equipment repairs, structural restoration, component rebuilding, and custom fabrication projects.

Depending on the condition of the component, welding may be used to:

• Repair cracks
• Replace damaged sections
• Rebuild worn surfaces
• Restore lost material
• Reinforce high-stress areas
• Install replacement components
• Modify existing equipment
• Integrate newly fabricated sections

And because welding is only one part of EMF's capabilities, the repaired component can continue into machining, assembly, or finishing without requiring the customer to coordinate another shop.

Industrial Machining for Heavy Equipment Components

Heavy equipment components frequently contain critical mechanical features that must be restored after structural repairs are complete.

Pins have to fit.

Bores need proper dimensions.

Shafts and bearing surfaces need to function correctly.

Mounting points have to align.

EMF's industrial machining capabilities support heavy equipment rebuilds involving:

• Pins
• Shafts
• Bushings
• Bores
• Journals
• Bearing surfaces
• Mounting surfaces
• Housings
• Custom replacement parts
• Fabricated and machined components

This combination of heavy fabrication and industrial machining allows EMF to address both sides of the rebuild: the massive structural work and the precision mechanical work.

Explore Industrial Machining & CNC Machining →

Rebuilding Worn Bores, Pins & Mounting Points

Wear at pivot points and mechanical connections can affect the performance of an otherwise serviceable piece of equipment.

Bores can become oversized or damaged. Pins can wear. Bushings and mating components can deteriorate. Alignment can suffer.

Instead of treating those issues separately from the overall equipment repair, EMF can incorporate bore, pin, shaft, and mounting-point restoration into the rebuild process.

When replacement components are required, our machining capabilities may also provide options for manufacturing custom parts.

Custom Replacement Components

Sometimes the damaged component isn't available anymore.

Other times, the OEM part exists but carries an excessive lead time or doesn't make economic sense for an older piece of equipment.

EMF can help evaluate alternatives.

Using a combination of machining, fabrication, CNC plate cutting, and reverse engineering, we can support the repair or reproduction of difficult-to-source industrial components when appropriate.

We can work from available:

• Customer drawings
• Specifications
• Existing components
• Samples
• Measurements
• Engineering information

That capability can be especially valuable for older machinery that remains productive but is becoming increasingly difficult to support with factory replacement parts.

Explore Parts Manufacturing & Replacement Parts →

Reverse Engineering for Older Equipment

Some of the most productive equipment in heavy industry has been working longer than the replacement parts supporting it have been available.

When drawings are unavailable, an existing component can sometimes provide the starting point for a solution.

EMF's engineering and reverse engineering capabilities can support projects involving obsolete, damaged, modified, or difficult-to-source industrial components.

Once the requirements are established, the replacement can move through the necessary combination of cutting, fabrication, welding, and machining.

Explore Engineering, Analysis & Reverse Engineering →

Large-Format Plate Cutting for Heavy Components

Major equipment repairs often require substantial replacement steel.

At our Sidney, Kentucky facility, EMF operates a large-format Messer CNC cutting system with a 10-foot by 30-foot cutting table.

For appropriate materials and applications, EMF can process heavy plate in the 8- to 10-inch thickness range.

This capability supports the production of substantial replacement sections, wear components, structural pieces, equipment parts, and fabrication blanks.

The cut material can then move directly into EMF's fabrication, welding, and machining operations.

Explore Large-Format CNC Plasma & Plate Cutting →

Mining Equipment Component Rebuilding

Mining equipment remains an important part of EMF's heavy equipment rebuilding work.

Underground and surface mining machinery operates under extreme conditions, producing exactly the kind of abrasion, impact, structural wear, and mechanical damage our rebuilding capabilities are designed to address.

EMF supports the repair and rebuilding of:

• Longwall mining components
• Underground mining equipment components
• Surface mining equipment components
• Buckets and scoops
• Material handling components
• Frames and structural assemblies
• Wear components
• Shafts and pins
• Bores and mounting points
• Heavy fabricated components

For dedicated mining repair capabilities:

Explore Mining Equipment Repair & Rebuilding →

Heavy Construction & Earthmoving Equipment

EMF's rebuilding capabilities aren't limited to mining.

Heavy construction and earthmoving equipment encounters many of the same challenges: abrasive material, repeated impact, enormous loads, structural fatigue, and mechanical wear.

Our fabrication, welding, machining, and component restoration capabilities can support heavy equipment components used in demanding construction, earthmoving, aggregate, and material handling applications.

When a component is too large, too expensive, too difficult to source, or too valuable to simply discard, rebuilding may provide another option.

Industrial Equipment & Manufacturing Components

Factories and processing operations also depend on large machinery that can be expensive or difficult to replace.

Frames, housings, equipment structures, material handling components, shafts, fabricated assemblies, and other industrial components can often be candidates for repair or rebuilding.

EMF can combine repair machining, custom fabrication, welding, and replacement part manufacturing to support equipment used throughout industrial manufacturing and processing environments.

The equipment may be different.

The underlying problem is often the same:

A critical component is worn or damaged, and production needs it back.

Equipment Modification & Modernization

Sometimes the goal isn't simply to return a component to its original condition.

Existing equipment may need to be modified for a new application, updated to accommodate replacement components, reinforced for demanding service, or adapted to meet changing production requirements.

EMF's combination of fabrication, machining, welding, and engineering capabilities gives our team the flexibility to support industrial equipment modification and modernization projects.

When practical, upgrading existing equipment can provide an alternative to complete replacement.

Explore Equipment Retrofitting & Modernization →

From Damaged Component to Finished Rebuild

The real strength of EMF is the ability to combine multiple industrial disciplines.

A component may arrive requiring far more than a single repair.

The project can move through:

Inspection → Disassembly → Damage Removal → Heavy Welding → Fabrication → Machining → Replacement Parts → Assembly → Finishing

That means the same organization can address structural damage, mechanical wear, missing components, and custom fabrication requirements.

Fewer handoffs. Fewer vendors. One team responsible for getting the job done.

Sidney, Kentucky Heavy Equipment Rebuilding

EMF's Sidney, Kentucky facility is a major center for our heavy fabrication, welding, equipment rebuilding, and plate-processing capabilities.

15400 Bent Mountain Road
Sidney, KY 41564

The facility supports substantial projects involving:

• Heavy equipment rebuilding
• Mining equipment rebuilding
• Industrial fabrication
• Heavy welding
• Machining
• Large-format CNC plate cutting
• Component restoration
• Custom industrial manufacturing

Its capabilities make Sidney particularly well suited for the large, heavy, difficult projects that define this part of EMF's business.

Two Facilities. One Industrial Team.

Our Sidney operation works alongside EMF's facility in Williamson, West Virginia, where we maintain significant capabilities in industrial machining, large electric motor repair, electromechanical repair, and equipment rebuilding.

10 Industrial Drive
Williamson, WV 25661

Together, the two facilities allow Electric Machine & Fab to offer customers a combination of heavy equipment repair, machining, fabrication, welding, motor repair, and component manufacturing capabilities through one company.

Regional Service. Nationwide Capability.

Electric Machine & Fab serves heavy equipment and industrial customers throughout Kentucky, West Virginia, Virginia, Ohio, Tennessee, Pennsylvania, and the greater Appalachian region.

Our capabilities also extend beyond the region.

Equipment and components can be transported to our facilities, and manufactured parts can be shipped throughout the country, allowing EMF to support heavy equipment repair and component rebuilding projects nationwide.

Before You Replace It, Let EMF Look at It.

A component can be worn.

It can be cracked.

It can be missing material.

It can even look like it's finished.

That doesn't necessarily mean it can't be rebuilt.

With heavy equipment rebuilding, industrial welding, fabrication, CNC machining, large-format plate cutting, reverse engineering, and replacement part manufacturing capabilities, EMF can evaluate the problem from multiple angles.

Bring Us the Worn-Out Stuff

Have a damaged bucket? Worn component? Cracked structure? Obsolete part? Heavy equipment assembly that needs a complete rebuild?

Show us what you're dealing with.

We'll help determine whether it can be repaired, rebuilt, reinforced, reproduced, or returned to productive service.

REQUEST A QUOTE