Utilities and power-generation facilities depend on equipment that cannot simply be considered disposable.

Large industrial motors, rotating equipment, power transmission components, mechanical assemblies, fabricated structures, and specialized machinery represent significant investments—and keeping that equipment reliable is critical.

Electric Machine & Fab provides industrial repair, electric motor rebuilding, electromechanical repair, machining, fabrication, welding, equipment rebuilding, and custom replacement-part capabilities for utilities and power-generation operations.

With facilities in Williamson, West Virginia, and Sidney, Kentucky, EMF provides the combination of electrical, mechanical, machining, and heavy manufacturing capabilities needed to solve demanding industrial equipment problems.

When critical equipment is worn, damaged, or difficult to replace, EMF helps determine a practical path forward.

Industrial Equipment Repair for Critical Operations

Utility and power-generation equipment can remain in productive service for many years.

Keeping that equipment operational eventually requires more than routine maintenance.

Components wear.

Shafts become damaged.

Bearing fits deteriorate.

Motors require rebuilding.

Fabricated structures need repair.

Mechanical components become obsolete.

Replacement parts become harder to source.

EMF can evaluate equipment and components to determine whether the appropriate solution involves:

• Repair
• Rebuilding
• Machining
• Fabrication
• Welding
• Component restoration
• Replacement-part manufacturing
• Reverse engineering
• Equipment modification

Our broad capabilities are particularly valuable when a project crosses the line between electrical, mechanical, and manufacturing work.

Large Industrial Electric Motor Repair

Large electric motors are a core capability at Electric Machine & Fab.

Utilities, power facilities, processing operations, and other industrial plants rely on substantial motor-driven equipment to keep critical systems operating.

When a motor requires significant repair, EMF can address the project with both electric motor and mechanical repair capabilities available through one company.

Our industrial motor services can support projects involving:

• Large industrial electric motors
• Motor-driven industrial equipment
• Mechanical motor components
• Shaft-related repairs
• Bearing-fit restoration
• Housing-related mechanical repairs
• Machining associated with motor rebuilding
• Component restoration

EMF's Williamson, West Virginia facility is a major center for our industrial electric motor and electromechanical capabilities.

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Electromechanical Repair

Industrial equipment doesn't divide itself neatly into electrical and mechanical problems.

A motor may experience a mechanical issue.

A damaged shaft may affect other components.

Worn fits can contribute to larger equipment problems.

A repair may require electrical work, mechanical restoration, and machining before the equipment can return to service.

EMF provides industrial electromechanical repair backed by in-house machining and mechanical component capabilities.

This allows our team to evaluate more of the complete equipment problem instead of viewing the electrical and mechanical sides in isolation.

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Industrial Machining for Utility & Power Equipment

Mechanical components used in utility and power-generation environments can require substantial repair machining.

EMF provides industrial machining and CNC machining for equipment repair, component restoration, and replacement-part manufacturing.

Depending on the project, machining capabilities can support:

• Shafts
• Pins
• Bushings
• Sleeves
• Hubs
• Bores
• Journals
• Bearing fits
• Housings
• Mounting components
• Mechanical interfaces
• Custom machine parts
• Replacement components
• Fabricated-and-machined assemblies

Our machining capabilities can be used to restore an existing component or manufacture a replacement when repair is no longer the practical option.

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Shaft & Mechanical Component Repair

Shafts and related mechanical components play critical roles throughout motor-driven industrial equipment.

Years of operation can create wear or damage at:

• Journals
• Bearing fits
• Coupling areas
• Mechanical interfaces
• Mounting surfaces
• Other critical locations

EMF's machining and mechanical repair capabilities can help restore these areas when practical.

If an existing component cannot reasonably be restored, our custom parts capabilities can also support manufacturing a replacement.

Power Transmission Repair

Generating mechanical power is only the beginning.

That power has to move through the equipment.

Shafts, couplings, hubs, bearing fits, drive components, and related mechanical assemblies all contribute to transmitting power from one part of an industrial system to another.

EMF provides industrial power transmission repair support backed by machining and custom component manufacturing.

For older equipment where replacement components are difficult to obtain, our reverse-engineering and manufacturing capabilities may also provide an alternative to sourcing the original part.

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Custom Replacement Parts

Utilities and power facilities frequently operate equipment with long service lives.

Eventually, the equipment can outlive the supply chain that originally supported it.

OEM components become obsolete.

Manufacturers discontinue parts.

Lead times increase.

Older drawings disappear.

A component that once could be ordered may suddenly become extremely difficult to replace.

EMF can manufacture custom industrial replacement components using machining, fabrication, plate processing, and reverse engineering.

Depending on the project, we can work from:

• Existing drawings
• Specifications
• Existing components
• Samples
• Measurements
• Equipment information
• Available technical documentation

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Reverse Engineering for Obsolete Components

A missing drawing doesn't necessarily mean a component can't be reproduced.

EMF can use engineering, analysis, and reverse engineering to help evaluate existing components and determine the information required for repair or replacement.

This capability can be especially valuable for older utility and power equipment where the original manufacturer no longer supports the component.

Once the requirements are established, the project can move into machining, fabrication, or custom manufacturing.

Existing Component → Evaluation → Manufacturing Plan → Machining/Fabrication → Replacement Component

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Heavy Industrial Fabrication & Welding

Utilities and power facilities contain substantial steel structures, equipment supports, mechanical assemblies, and fabricated components.

When these structures become worn or damaged—or when a custom component is required—EMF can provide heavy industrial fabrication and welding capabilities.

Projects can involve:

• Equipment structures
• Heavy steel components
• Equipment bases
• Mounting assemblies
• Structural repair sections
• Custom supports
• Fabricated replacement components
• Reinforcement
• Custom industrial assemblies
• Fabricated-and-machined components

Our ability to combine fabrication with machining allows critical mechanical features to be incorporated into substantial fabricated assemblies.

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Large-Format CNC Plate Cutting

Heavy industrial fabrication begins with the ability to process serious material.

At our Sidney, Kentucky facility, EMF operates a large-format Messer CNC cutting system featuring a 10-foot by 30-foot cutting table.

For appropriate materials and applications, EMF can process heavy plate in the 8- to 10-inch thickness range.

This capability can support:

• Heavy equipment components
• Equipment bases
• Structural replacement sections
• Large mounting plates
• Fabrication blanks
• Custom industrial components
• Heavy repair pieces
• Large fabricated assemblies

Once material is cut, it can continue through fabrication, welding, machining, assembly, and finishing within EMF.

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Equipment Retrofitting & Modernization

Utility and power facilities can contain equipment that remains mechanically valuable long after individual components become obsolete.

Replacing the entire machine may not always be the preferred solution.

A modern replacement motor or mechanical component may require:

• New mounting arrangements
• Custom adapters
• Shaft modifications
• Structural modifications
• Replacement components
• Fabricated supports
• Changes to mechanical interfaces

EMF can combine engineering, machining, fabrication, and electromechanical capabilities to support equipment retrofitting and modernization where appropriate.

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Repairing Aging Industrial Equipment

Some of the equipment operating in industrial facilities was built to last for decades.

That durability can create an interesting problem:

The equipment survives longer than the parts supply.

EMF's combination of repair, rebuilding, reverse engineering, and custom manufacturing gives customers several options when dealing with aging equipment.

Depending on the project, we may be able to:

• Repair the existing component
• Restore worn mechanical features
• Rebuild damaged areas
• Manufacture an obsolete part
• Fabricate a replacement assembly
• Modify equipment for an available component
• Reverse engineer a component that no longer has usable documentation

Keeping existing equipment productive is often less about finding one specific service and more about having access to the right combination of capabilities.

Repair, Rebuild or Reproduce?

When a critical industrial component fails, there may be several ways to solve the problem.

EMF can help evaluate whether it makes sense to:

Repair it.

Restore the existing component where practical.

Rebuild it.

Address multiple worn or damaged areas as part of a more substantial restoration.

Reproduce it.

Manufacture a custom replacement when the original part is unavailable.

Modify it.

Adapt existing equipment when a modern replacement component doesn't directly fit.

Having machining, fabrication, electromechanical repair, reverse engineering, and replacement-part manufacturing available through one organization gives us more than one way to approach the problem.

One Company for Complex Industrial Repairs

Utility and power equipment repairs can require several disciplines.

A single project may involve:

Inspection → Engineering → Disassembly → Machining → Fabrication → Welding → Replacement Components → Assembly → Finishing

EMF brings many of these capabilities together.

That can reduce the need to coordinate a complex component between multiple independent repair shops and manufacturers.

For demanding industrial equipment, that integration matters.

Two Facilities. Complementary Capabilities.

Electric Machine & Fab operates two facilities serving heavy industrial customers.

Williamson, West Virginia

10 Industrial Drive
Williamson, WV 25661

Williamson is a major center for EMF's:

• Large industrial electric motor repair
• Electromechanical repair
• Industrial machining
• Mechanical component repair
• Equipment rebuilding

Sidney, Kentucky

15400 Bent Mountain Road
Sidney, KY 41564

Sidney provides substantial capabilities in:

• Heavy industrial fabrication
• Industrial welding
• CNC and industrial machining
• Large-format CNC plate cutting
• Heavy equipment repair
• Custom component manufacturing

Together, these facilities give utility and power customers access to capabilities ranging from large industrial motor repair to substantial steel fabrication and custom manufacturing.

Serving Utilities & Power Operations Regionally and Nationwide

Electric Machine & Fab serves industrial customers throughout:

West Virginia • Kentucky • Virginia • Ohio • Tennessee • Pennsylvania

Our capabilities also extend nationwide.

Industrial motors and components can be transported to our facilities for repair. Existing parts can be sent for evaluation. Drawings can be provided for custom manufacturing. Finished components and fabricated assemblies can be shipped throughout the United States.

Whether the project originates in Appalachia or across the country, EMF can provide the industrial capabilities required for equipment that needs more than a routine repair.

Critical Equipment Deserves a Serious Repair Resource.

When equipment is responsible for keeping critical operations running, you need more than a shop that can handle one piece of the problem.

Electric Machine & Fab combines industrial electric motor repair, electromechanical repair, CNC machining, power transmission repair, heavy fabrication, welding, reverse engineering, and replacement-part manufacturing under one company.

Bring Us the Equipment Problem

Failed industrial motor?

Damaged shaft?

Worn mechanical component?

Obsolete replacement part?

Heavy fabricated assembly that needs repair?

Older equipment you're trying to keep in service?

Bring it to EMF.

We'll help determine whether the practical solution is to repair it, rebuild it, reproduce it, or modify it to keep working.

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