Heavy construction equipment earns every scar.

Buckets dig through abrasive material. Structural components absorb enormous loads. Pins and bores wear. Steel cracks. Wear surfaces disappear. Shafts and mechanical components take punishment every time the machine goes to work.

Eventually, even the heaviest equipment needs heavy repair.

Electric Machine & Fab provides heavy construction and earthmoving equipment repair, component rebuilding, industrial welding, machining, fabrication, plate processing, and custom replacement-part manufacturing for demanding applications.

With substantial heavy-repair capabilities at our Sidney, Kentucky facility and additional machining and mechanical resources in Williamson, West Virginia, EMF can tackle equipment and components that require more than a conventional repair shop.

When the equipment is built heavy, the repair has to be built heavy too.

Heavy Equipment Repair & Rebuilding

Replacing a major piece of construction or earthmoving equipment can represent a substantial investment.

And sometimes the entire machine isn't the problem.

A bucket may be worn out.

A structural component may be cracked.

A pin or bore may be damaged.

A fabricated assembly may have lost material.

A mechanical component may need to be restored.

EMF can evaluate heavy equipment and components to determine whether the practical solution involves:

• Heavy welding
• Structural rebuilding
• Industrial machining
• Bore restoration
• Component resurfacing
• Material replacement
• Heavy steel fabrication
• Reinforcement
• Custom replacement parts
• Equipment modification
• Industrial finishing

The objective is simple:

Restore usable equipment and components whenever rebuilding makes practical sense.

Explore Heavy Equipment & Component Rebuilding →

Bucket Repair & Rebuilding

Buckets live at the business end of earthmoving equipment.

Every load puts the component in direct contact with the material being moved.

Over time, abrasion and impact can wear away substantial amounts of steel.

EMF can evaluate heavy equipment buckets for repair and rebuilding involving:

• Worn steel replacement
• Structural repair
• Heavy welding
• Resurfacing
• Reinforcement
• Wear-area rebuilding
• Replacement plate
• Component restoration
• Machining where required
• Industrial finishing and painting

Instead of automatically writing off a heavily worn bucket, bring it to EMF and let our team evaluate what can be rebuilt.

Scoops & Heavy Material-Handling Components

The same heavy-repair capabilities extend to scoops and other substantial material-handling components.

These assemblies can experience severe wear from abrasion, impact, repeated loading, and continuous operation.

Repair may require much more than simply welding a crack.

Damaged material may need to be removed.

Entire steel sections may need replacement.

Worn areas may require rebuilding.

Mechanical interfaces may require machining.

Custom components may need to be manufactured.

EMF can bring those capabilities together as part of a complete component rebuild.

Heavy Equipment Welding

Heavy equipment repair requires welding capabilities suited to heavy material and substantial components.

EMF provides industrial welding for construction equipment, earthmoving components, mining equipment, and other heavy machinery.

Projects can involve:

• Structural crack repair
• Worn-area rebuilding
• Replacement steel installation
• Equipment reinforcement
• Component reconstruction
• Fabricated repair sections
• Heavy plate
• Equipment frames
• Large structural assemblies

Welding can then be combined with machining, fabrication, and finishing to complete the repair.

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Heavy Steel Fabrication

Sometimes a component has lost too much material for a simple repair.

A replacement section has to be made.

That's where EMF's heavy fabrication capabilities become particularly valuable.

We can fabricate substantial steel components and repair sections for heavy equipment applications, including:

• Structural replacement sections
• Heavy mounting assemblies
• Equipment frames
• Custom brackets and supports
• Reinforcement components
• Equipment repair pieces
• Wear components
• Custom fabricated parts
• Heavy steel assemblies

When the component requires precision mechanical features after fabrication, it can move into EMF's machining operations.

Large-Format CNC Plate Cutting

Heavy equipment requires heavy material.

At EMF's Sidney, Kentucky facility, our large-format Messer CNC cutting system provides a 10-foot by 30-foot cutting table for substantial plate-processing requirements.

For appropriate materials and applications, EMF can process heavy plate in the 8- to 10-inch thickness range.

This capability can support custom manufacturing and repair projects involving:

• Heavy equipment components
• Wear plates
• Bucket repair sections
• Structural components
• Heavy mounting plates
• Fabrication blanks
• Reinforcement pieces
• Custom equipment parts
• Large steel assemblies

And cutting the steel is only the beginning.

Material can continue through fabrication, welding, machining, assembly, and finishing within EMF.

Explore Large-Format CNC Plasma & Plate Cutting →

Heavy Equipment Machining

Construction and earthmoving equipment depends on mechanical interfaces that take enormous loads.

Over time, those interfaces wear.

Pins deteriorate.

Bores become oversized.

Bushings wear.

Shafts become damaged.

Bearing surfaces lose their proper fit.

EMF provides industrial machining and CNC machining to support heavy equipment repair and rebuilding.

Machining capabilities can support projects involving:

• Pins
• Shafts
• Bushings
• Sleeves
• Bores
• Journals
• Bearing fits
• Hubs
• Mounting components
• Mechanical interfaces
• Custom replacement parts
• Fabricated-and-machined assemblies

The ability to machine components as part of a larger rebuild means EMF can address both the structural and mechanical sides of heavy equipment repair.

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Pin, Bore & Mechanical Interface Restoration

A massive piece of equipment can develop serious problems from wear concentrated in relatively small areas.

Pins and bores are a perfect example.

Repeated loading and movement can gradually change critical dimensions, creating excessive movement and accelerating wear throughout an assembly.

Depending on the component and condition, EMF can evaluate worn mechanical interfaces and determine whether machining, rebuilding, or replacement components can restore the required fit.

If the original pin, bushing, or related component is no longer usable, our custom manufacturing capabilities may also provide a replacement solution.

Structural Equipment Repair

Heavy construction equipment operates under loads that eventually find weak or worn areas.

Cracks can develop.

Steel can distort.

Mounting points can become damaged.

Structural sections can lose material.

EMF can combine heavy welding, steel fabrication, plate processing, and machining to address structural equipment repairs where practical.

Rather than treating the crack as the entire problem, substantial repairs may require rebuilding the surrounding component so it can return to productive service.

Wear Components

Abrasive material doesn't care how expensive the machine is.

Over time, steel disappears.

Wear components exist to take that punishment, but eventually they need to be repaired or replaced.

EMF can manufacture and install custom steel components for heavy equipment applications where appropriate, drawing on our capabilities in:

• Heavy plate cutting
• Industrial fabrication
• Welding
• Machining
• Custom parts manufacturing
• Equipment rebuilding

For equipment with recurring high-wear areas, our team can also evaluate the component as part of a broader rebuilding or modification project.

Custom Heavy Equipment Replacement Parts

Heavy equipment can remain productive long after individual parts become difficult to obtain.

This is especially true with older machinery, specialized equipment, and components that have been modified during years of service.

EMF can manufacture custom replacement parts and industrial components using machining, fabrication, plate processing, and reverse engineering.

We can work from available:

• Drawings
• Specifications
• Existing components
• Samples
• Measurements
• Equipment information
• Technical documentation

If the part isn't available from the original manufacturer anymore, that doesn't automatically mean the machine is finished.

Explore Parts Manufacturing & Replacement Parts →

Reverse Engineering for Obsolete Components

Sometimes the only drawing you have is the old part itself.

EMF can use engineering, analysis, and reverse engineering to help determine the dimensions, geometry, mechanical interfaces, and manufacturing requirements of existing components.

This can be particularly valuable when repairing older construction equipment with obsolete or discontinued parts.

Once the requirements are established, EMF can move directly into machining, fabrication, plate cutting, or custom manufacturing.

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Equipment Retrofitting & Modification

Older heavy equipment may still have plenty of productive life left even when its original configuration creates repair challenges.

A replacement component may not fit.

An original part may no longer exist.

A mounting arrangement may need to change.

A heavily worn area may benefit from modification during rebuilding.

EMF can combine engineering, machining, fabrication, and custom manufacturing to support practical equipment modifications and retrofit projects.

Sometimes the best solution isn't recreating the old configuration exactly.

It's adapting the equipment so it can keep working.

Explore Equipment Retrofitting & Modernization →

Mining Experience Applied to Heavy Construction

There is significant overlap between the punishment experienced by mining equipment and heavy construction machinery.

Both industries deal with:

• Abrasive material
• Heavy loading
• Impact
• Structural wear
• Damaged steel
• Worn mechanical interfaces
• Large components
• Equipment that is expensive to replace

EMF's experience rebuilding heavy mining equipment translates naturally into earthmoving, construction, aggregate, and other severe-duty equipment applications.

The machine may work in a different industry.

The steel doesn't know the difference.

Aggregate & Material Handling Equipment

Quarries, aggregate operations, site-development contractors, and material-handling businesses can put tremendous wear on heavy equipment.

Moving stone, soil, aggregate, coal, and other bulk materials creates continuous abrasion and impact.

EMF's capabilities can support equipment and components used in these demanding applications through:

• Heavy equipment rebuilding
• Bucket repair
• Heavy welding
• Fabrication
• Machining
• Plate processing
• Replacement-part manufacturing
• Component restoration

Repair the Component Instead of Replacing the Machine

One of the biggest advantages of heavy equipment is that it was built to be heavy.

A machine can have enormous value remaining even when a major component is badly worn.

The question becomes whether that component can be economically restored.

EMF can help evaluate whether the practical solution is to:

Repair it.

Address specific damage while preserving the usable component.

Rebuild it.

Restore multiple worn or damaged areas as part of a larger repair.

Reproduce it.

Manufacture an unavailable replacement component.

Modify it.

Adapt or reinforce the equipment for continued service.

Not every worn component is worth rebuilding.

But before you replace an expensive assembly, it's worth finding out.

From Worn Steel to Finished Component

A substantial heavy equipment rebuild can require several industrial processes.

At EMF, a project can move through:

Inspection → Damage Removal → Heavy Plate Cutting → Fabrication → Welding → Machining → Replacement Components → Assembly → Finishing

That combination matters.

A bucket repair isn't always just welding.

A structural repair isn't always just fabrication.

A worn mechanical component isn't always just machining.

The toughest repairs require all of them to work together.

Sidney, Kentucky: Built for Heavy Work

EMF's Sidney facility is a major center for our heavy fabrication and equipment rebuilding capabilities.

15400 Bent Mountain Road
Sidney, KY 41564

The facility supports:

• Heavy equipment rebuilding
• Mining equipment repair
• Heavy industrial fabrication
• Industrial welding
• Industrial machining
• Large-format CNC plate cutting
• Custom component manufacturing
• Heavy structural repair

For substantial equipment and steel components, Sidney gives EMF the space and manufacturing capabilities needed to take on demanding work.

Williamson, West Virginia

EMF's Williamson facility provides additional capabilities that complement heavy equipment projects.

10 Industrial Drive
Williamson, WV 25661

Williamson provides significant resources in:

• Industrial machining
• Mechanical component repair
• Electric motor rebuilding
• Electromechanical repair
• Equipment rebuilding

Together, Williamson and Sidney allow EMF to approach industrial equipment from both the heavy structural and precision mechanical sides of the repair.

Serving Contractors Regionally and Nationwide

Electric Machine & Fab serves heavy industrial customers throughout:

West Virginia • Kentucky • Virginia • Ohio • Tennessee • Pennsylvania

Our capabilities also support projects from customers throughout the United States.

Heavy equipment components can be transported to EMF for repair and rebuilding. Smaller components can be shipped for evaluation. Drawings can be provided for custom manufacturing, and completed parts can be shipped nationwide.

Whether you're operating in the Appalachian region or managing heavy equipment somewhere else in the country, EMF can provide a serious industrial resource for demanding repairs.

Before You Replace It, Let EMF Look at It.

Heavy equipment is expensive.

So are major replacement components.

When a bucket, structural assembly, shaft, pin, bore, wear component, or other heavy equipment part looks worn beyond use, don't automatically assume replacement is the only option.

Bring Us the Beat-Up Stuff.

The cracked bucket.

The worn scoop.

The damaged frame.

The oversized bore.

The obsolete part.

The component with half the steel worn away.

That's the kind of work EMF is built for.

With heavy welding, fabrication, machining, large-format plate cutting, reverse engineering, and component rebuilding under one company, Electric Machine & Fab can help determine whether that worn-out component has another working life in it.

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